1000kg/h Laundry Soap Production Line

 

1000kg/h laundry soap production line

The 1000kg/h laundry soap production line is a whole line to make laundry soap from soap noodles, the process includes mixing step, refining step, milling step, extruding step, cutting step, and packing step. Use the 1000kg/h laundry soap production line can make high-grade laundry soap with 40-70% fatty acid, applied double vacuum pressing technology, the final soap is compact and not easy cracking.

Flowchart of 1000kg/h laundry soap production line

1. Mixer: Mixing soap noodles with ingredients like Caustic soda, Sodium silicate, Essence and Pigment

2. Refiner mill: Milling and refining the mixed raw material to press them into granular, pressing force can make the soap noodle and other ingredients mixed together more uniformly thus to improve smoothness and tighteners of finished soap

3. Three roller mill: Milling and refining mixed raw materials and press them to lamina form / schistose, so that to improve the fineness and evenness thus to make finished soap bar more tighten and smooth

4. Duplex vacuum plodder: extruding raw material to soap bar under vacuum condition

5. Vacuum pump: installed on duplex vacuum plodder, exhausting water and impurities in extruding chamber and make it vacuum circumstance

6. Laundry soap cutting machine: press logo on soap bar and cutting the soap bar to each laundry soap

7. Conveyor:

7.1 PVC belt conveyor send mixed material from mixer to refiner mill

7.2 PVC belt conveyor send milled schistose from three roller mill to duplex vacuum plodder

7.3 Flat belt conveyor to collect finished laundry soap

8. Chiller: Supply cooling water and circulating the cooling water so that to cooling down refiner mill, three roller mill and plodder

9. Electric panel: Control all the machines in the production line start/sop and protect the motors

    Mixer and conveyor 7.1 have independent electric panel, so that it is easier to control raw material feeding

10. Packing machine: Pack finished laundry soap into bag and print date on the bag

Working condition of 1000kg/h laundry soap production line

1. Water: 1 cube meters circulating water (no consumption)

2. Electricity: 80.24Kw.h

The standard voltage is 380V, 50Hz, we can customize the motor as your requirement of voltage

3. Installation area: length 25 meters, width 8 meters, height 3.5 meters.

4. Labor: need 5-6 people to operate the production line

Detailed machine list of 100kg/h laundry soap production line

1	Mixer  Capacity: 300Kg/batch Weight: 870Kg Dimension: 2300x1200x1850mm	WJ1000	1	11Kw
2	Refiner mill  Capacity: 1000-2000kg/h Weight: 950Kg Dimension: 2450x970x2250mm	JM273	1	11Kw
3	Three roll mill   Capacity: 1000kg/h Weight: 1735Kg Dimension: 1700x1200x1300m	SG260	1	11Kw
4	Duplex vacuum plodder   Capacity: 1000kg/h Weight: 2035Kg Dimension: 3850x1000x2290mm	ST245	1	11+15Kw
5	Vacuum pump   Capacity: 8Liter/second Weight: 65Kg Dimension: 600x500x350mm	B8	1	1.1Kw
6	Cutting length: 60-1000mm adjustable Weight: 128Kg Dimension: 820x500x1080mm	FZ40	1	1.5Kw
6.1		FZ40	1	/
7	7.1 Conveyor send raw material from mixer to refiner mill, dimension 4000x600x600mm 7.2 Conveyor send raw material from refiner mill to plodder, dimension 4000x600x600mm 7.3 Flat conveyor collect soap after cutting machine, dimension 3000x600x850mm PVC conveyor belt which is food grade, conveyor shell make of carbon steel Q235 Total weight 480Kg	FDP50	1	1.5*3=4.5Kw
8	Cooling temperature: 5-15 Celsius Weight: 390Kg	LS12	1	11.34Kw
9		XL21	1	/
10	Packing material: OPP/CPP film, OPP and PE composite film, PET and PE composite film., etc one layer or multi-layer composite film roll Packing speed: 60-150 bag/minute Packing film max width: 350mm Packing film roll max diameter: 320mm Packing soap width: 20-80mm Pack soap max height: 60mm Voltage: 220V, 50Hz, Single phase Overall dimension: 3990x800x1460mm Weight: 500Kg	PT350	1	2.8

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